TORO-FLOW

THE OTHER GM DIESEL

The ’70s TV talk show host Tom Snyder was known for asking, “What goes through their minds?” when confronted with inexplicable human behavior. That might apply when pondering why GMC executives directed the development of the Toro-Flow diesel. Given the array of diesels the GMC truck line had to choose from, most notably those built by GM itself, it seems an odd way to spend money. Well, GMC execs saw a low-cost diesel gap in the medium-duty truck market. Yes, the GM two-strokes were widely available, but they were expensive and noisy. GMC was not averse to going outside the company for an engine, but none of the choices quite met the low-cost criteria either. Introduced in 1964, the Toro-Flow was the answer, but it had some baggage.

The development process for a four-stroke, low-cost diesel began in 1953 and was eventually synchronized with the development of a new 60-degree V6 gasoline engine to be introduced for 1960. This is not to say the diesels would be “converted gas engines.” They weren’t. It’s more accurate to say the gas and diesel V6s were concurrent developments to be built with similar architecture and on similar tooling. There was very little actual parts changeover.

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Here’s a D478 V6 for a medium-duty application from around 1968. You will have noted by now that the intake and exhaust manifolds are on the same outboard side of the head. It may seem strange on a narrow-vee engine, but was necessary to make room for the injection pump.

The well-regarded GMC V6 gassers were initially offered in 305, 351 and 401 ci, but by ’62 had grown to 478 ci and later 379 and 432 ci versions were offered. They were one of the first V6 engines offered in the United States, and the 305-powered GMC fleet of light trucks, a deliberate snub of the Bowtie Stovebolt inline. But enough gasser drivel!

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The D and DH637 V8 Toro-Flows shared the V6 architecture. At 195 and 220 hp respectively, they compared to the bigger V8-265 Cummins of the era (785 ci, 265 hp @ 2,600) and the Caterpillar 1160 V8 was nearly the same displacement and output as the DH637 and, like the Cummins, was seen in the upper end of the medium duty range. Strangely, both the Cat and the Cummins V8s also shared a somewhat tarnished reputation.

The Toro-Flow diesels debuted in 1964 in two displacements, 351 ci (the D351, 130 hp) and 478 ci (D478, 150 hp). A high-output model was also offered, the DH478, cranking out 170 hp. It’s been reported that GMC toyed with the idea of a diesel 305 V6 in the light trucks but it isn’t clear how far the idea went. Probably not very, given the light truck market of the day. It was common enough to see D351s swapped into GMC pickups by the handful of owners motivated to do it. It was a relatively easy swap, sometimes done on new trucks by the dealer.

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One of the earliest marine conversion companies to glom onto the Toro-Flow was Crusader Marine. This dolled-up 1964 D478 marine assembly was used in advertising. The Toro-Flows did best in marine pleasure craft applications due to the relatively lowstress environments with unlimited cooling capacity. Toro-Flows were popular in this venue also for their low cost and high fuel economy. General Motors

The D351 was seen in the lightest tonnage models of the medium duty line and the D478 was seen in the heavier 4000 and 5000 lines, with the DH478 as an option. For 1965, certain models in the Chevrolet medium-duty line also appeared with the same Toro- Flow V6 diesels as an option, in addition to the 53 Series Detroit two-strokes. Chevrolet labeled it the Torq-Flow in some 1965 literature but reverted to “Toro” in later publications. It isn’t known if this was an error, a return dig at GMC, or an ill-conceived notion to be different. Chevrolet continued to offer the Toro- Flow in its medium-duty line into 1974, but it was a rare option.

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A cutaway DH478 Toro-Flow II from 1969 shows off the rather Detroit Diesel-like green paint as well as some of its internal workings. The four-main-bearing crankshaft was forged and weighed about 100 pounds, with main journal diameters of 3.126 inches and 2.81-inch rod bearing journals. The forged rods had a 7.19-inch center to center length. Oil capacity was 10 quarts. An oil cooler was optional on the D478 and standard on the DH478. The specs book lists the V6 engines as having dual 2.5-inch exhausts. General Motors

For ’66, the D637 Toro-Flow V8 was introduced and rated at 195 hp. Concurrently, a DH637 was introduced with 220 hp. A funny sideline to the D637 V8 is that the ’67-72 637 gasser was, in many ways, a converted Toro-Flow 637 diesel with a lower compression ratio and a carburetor. The combustion chamber was in the piston, like the diesel, and the heads were flat like a diesel.

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The narrow 60-degree vee is apparent here and illustrates why the manifolds are outboard. It’s a pretty common-sense design that allows a compact package size for installation. Note also the combustion chamber in the piston, but unlike most direct-injected diesels the injector is canted. The whole thing was designed to induce a swirl effect to the intake flow for a more thorough mixing of the air and fuel. Whatever faults the Toro-Flow had, it delivered on the promise of fuel economy. This engine is shown with the optional oil-to-water cooler. Compression ratio was 17.5:1.

The Toro-Flow II debuted for 1969 but it was little more than a few reliability updates and a new engine color, a Detroit-like green replacing the earlier GMC orange or Cat-like yellow. The D351 was eliminated, as well as the standard power D478 and D637, making them all “DH” models. For 1972, GMC renamed them again, adopting the “Turbium” moniker and this remained until the end of production in ’74.

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The mighty DH637 Toro-Flow II V8 shows a little cheesecake in this dolled-up show display. In this era, turbocharged marine version of the DH637 were seen with both single turbos and twins. It’s doubtful GMC had much to do with those, but they did develop a turbocharged DHT478 for bus applications.

The Toro-Flow became a relatively popular marine diesel in pleasure craft due to its low cost. Crusader Marine, American Marine, Barr Marine Products and Daytona Marine offered converted V6 and V8 Toro- Flows. There were twin-turbocharged marine versions that never saw use on the road. A marine DHT478 cranked out 220 hp and the turbocharged DHT637 V8 made 300 hp. A turbocharged DH478 V6 made the road in the late ’60s GMC bus lines, but finding one is rare. The available books don’t show a turbocharged Toro-Flow V8 in trucks, though some unconfirmed sources claim they existed.

The “Toro-Flow” name was derived from the engine’s toroidal combustion chamber action, designed to induce a swirl to better mix the air and fuel. The Toro-Flow engines were all narrow 60-degree V-type engines and could be built with both right- and left-hand rotation. Both the V6 and V8 Toro-Flows used balance shafts. All the Toro-Flows were over-square, with the D351 having a bore of 4.56 inches and a stroke of 3.56 inches. All the other engines shared a 5.125-inch bore and 3.86-inch stroke.

The injection system came from American Bosch in the form of the PSJ rotary pump. That’s not one many people remember but it was used on a few engines in that era and is similar to the better-known PSB. It fed Bosch injectors that popped at 3,000 psi. Max full-load rpm was 3,200 for the V6 engines, 2,600 rpm for the D637, and 2,800 for the DH637.

There isn’t a whole lot to dislike here, at least on paper: fourbolt mains, a chrome-nickel alloy block and six bolts per cylinder to tie the head down. With a 950-pound long block assembly weight (D478, the D351 was 10 pounds less), it seems like there was plenty of beef to work with.

The Toro-Flow has a rather notorious reputation and is known for two main problems, the American Bosch PSJ injection pump and head gasket failures. The word from back in the day was that regular head re-torquing eliminated most problems relating to head gaskets. The reputed PSJ pump issues are not clear. Various failures are also attributed to continuous hard use and high revving. Overall, Toro-Flows did better in the lighter duty applications than they did in the higher GVW trucks. They fared better in marine applications because those were mostly in pleasure craft. In either case, many parts are incredibly difficult to find, although there seems to be no shortage of remaining engines.

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Circa 1964, here are the power and torque graphs for the D351, D478 and DH478. In this era, the engines were run out to 3,200 rpm for rated peak power. Later, rated rpm was dropped to 2,800 rpm for engine longevity. Though it doesn’t have the highest peak number, the small D351 has the flattest torque curve.

The Toro-Flow’s bad rap was rooted in reality but also needs to be viewed in context. They were some of the first diesels designed and built specifically for the medium-duty truck market of the ’60s, which at the time was a market still dominated by very well-proven gasoline engines. Strange as it sounds, that market was skeptical of diesels and not 100-percent ready for the change to diesel. Could GMC have done better, even on the tight budget they set for themselves? Sure. Let’s call just call the Toro-Flow an evolutionary step with some stumbles and give it a little respect for being first. DW


 

FREQUENTLY ASKED QUESTIONS

How did the Toro-Flow engines influence the development of future diesel engines?

The Toro-Flow engines played a pivotal role in shaping the future of diesel engine innovation. Just like a pioneer stepping forward to undertake a new challenge, these engines were among the first to explore new possibilities in diesel technology. Although not without their imperfections, the initial shortcomings of the Toro-Flow engines served as valuable lessons for the industry.

By identifying and analyzing the flaws in these early models, manufacturers were able to enhance the design, functionality, and efficiency of subsequent diesel engines. The lessons learned from the Toro-Flow’s experiences directly informed the development of more robust, reliable, and performance-oriented diesel engines that followed.

This process of trial and improvement helped set a foundation for continuous innovation, ultimately leading to the advanced diesel engine technologies we see today. Just as those learning from someone else’s first attempt can make their approaches better, the Toro-Flow engines catalyzed progress and paved the way for future advancements in diesel engineering.

 

What is the historical timeline and evolution of the Toro-Flow diesel engines?

The Historical Timeline and Evolution of Toro-FlowDiesel Engines

The Toro-Flow diesel engines have a fascinating history of development and adaptation from the mid-1960s to the early 1970s. Let’s explore the changes and milestones in their evolution.

1964-1968: Introduction of Toro-Flow

During this period, the Toro-Flow engines were first introduced, showcasing models such as the D351, D478, DH478, D637, and DH637. These engines were notable for their diverse range, providing various options for different output needs.

1969-1971: Transition to Toro-Flow II

In 1969, the line saw significant changes, transitioning to the Toro-Flow II. This phase marked the discontinuation of the D351 and several non-high output models. The focus shifted to enhancing performance primarily through the DH478 and DH637 engines. Although detailed technical modifications remain unclear, a prominent change included the engine color, transitioning from a Caterpillar-like yellow to a Detroit Diesel green.

1972-1973: The Emergence of Turbium Diesel

The evolution continued with the introduction of the Turbium Diesel line. By this time, only the DH478 model was prominently featured, with records of the DH637 models becoming scarce. While some sources suggest that Turbium engines were still mentioned in 1974, documentation from this period is limited, leaving certain aspects of these engines shrouded in mystery.

Overall, the Toro-Flow engines underwent significant transformations within a decade, adapting to changing performance demands and industry aesthetics. This evolution represents a noteworthy chapter in diesel engine history.

 

What are some anecdotes or experiences shared by users of Toro-Flow engines?

User Experiences with Toro-Flow Engines

Many users who had hands-on experience with Toro-Flow engines have shared their insights over the years. One user operated a DH478 in a Ford pickup for two decades and relied on the trusty old Motor’s Truck manual to maintain it. Though not having official documentation often meant improvisation, this didn’t deter passionate enthusiasts.

Reputation and Performance Challenges

The Toro-Flow engine was often humorously nicknamed with variations like “Toilet-Flow,” “Trouble-Flow,” and “Turdo-Flow,” highlighting its rocky start. Initial issues plagued these engines, primarily because they were run at 3200 RPM, leading to reduced lifespan. Once users adjusted the RPM to 2800, engine durability improved significantly.

Another challenge was the engine’s initial application in excessively heavy trucks. They didn’t handle hard lugging well, which contributed to their damaging reputation. However, some industries, like artesian water hauling, found them quite effective in water tankers, successfully operating fleets for around two decades once the kinks were sorted out.

Maintenance Tips

Maintenance was crucial for longevity. Users needed to regularly monitor the oil pump drive gear, which drove off the back of the camshaft similar to a gas engine. This particular component was prone to wear and tear, occasionally stripping out altogether. One user shared the best practice of inspecting this gear annually, which proved vital in preventing engine failure.

In summary, while Toro-Flow engines had a challenging debut, with proper tuning and maintenance, they served their purpose well in specific applications. Such shared experiences provide valuable lessons for enthusiasts and mechanics alike.

 

How did the Toro-Flow engines perform in terms of reliability and popularity?

The Toro-Flow has a rather notorious reputation and is known for two main problems, the American Bosch PSJ injection pump and head gasket failures. The word from back in the day was that regular head re-torquing eliminated most problems relating to head gaskets. The reputed PSJ pump issues are not clear. Various failures are also attributed to continuous hard use and high revving. Overall, Toro-Flows did better in the lighter duty applications than they did in the higher GVW trucks. They fared better in marine applications because those were mostly in pleasure craft. In either case, many parts are incredibly difficult to find, although there seems to be no shortage of remaining engines.

Reliability Challenges

The Toro-Flow engines, initially introduced with high hopes, faced significant reliability challenges. Designed as a diesel conversion of robust V6 gasoline engines, they were expected to capture the medium-duty truck market. However, they encountered numerous issues when put to the test.

  • Performance Under Stress: The engines were notorious for not holding up under heavy workloads, especially in larger trucks requiring more power. This often led to critical failures, necessitating replacements with less efficient gasoline counterparts.
  • Reputation and Adjustments: The engines suffered from a damaged reputation due to their initial shortcomings. Attempts to rectify these included reducing the engines’ RPMs, which improved longevity but couldn’t fully restore confidence.
Popularity and Market Reception

Despite notable engineering efforts, the Toro-Flow struggled to gain popularity. The trucking industry, demanding reliability and power, found the engines lacking. They were often over-applied, placed in vehicles too heavy for their capabilities, which compounded their issues.

Yet, there were those who appreciated the Toro-Flow for what it was—a noble effort that, while failing to meet its potential, showed promise in less demanding scenarios. Anecdotal evidence suggests they performed well in lighter duties and even in marine applications, where stress levels were lower.

In summary, while the Toro-Flow engines displayed some potential, they ultimately never achieved the reliability or popularity needed to dominate their intended market.

 

How did the Toro-Flow engines compare to other diesel engines of the same era?

The Toro-Flow diesels debuted in 1964 in two displacements, 351 ci (the D351, 130 hp) and 478 ci (D478, 150 hp). A high-output model was also offered, the DH478, cranking out 170 hp. It’s been reported that GMC toyed with the idea of a diesel 305 V6 in the light trucks but it isn’t clear how far the idea went. Probably not very, given the light truck market of the day. It was common enough to see D351s swapped into GMC pickups by the handful of owners motivated to do it. It was a relatively easy swap, sometimes done on new trucks by the dealer.

Toro-Flow vs. Competitors

The Toro-Flow engines were designed as a cost-effective solution for medium-duty trucks at a time when diesel engines were gaining traction in the market. Unlike other engines of the era, which were often expensive and challenging to fit into medium-duty chassis, the Toro-Flow was developed concurrently with the GMC 60-degree V6 gas engines. This shared tooling offered significant cost savings, though there was minimal parts interchangeability; the gas V6 and diesel V6 components were distinct.

In the late ’50s and early ’60s, diesel engines faced significant hurdles in the medium-duty market. They were plagued by issues such as cranky cold starts, low power, and a lack of fueling infrastructure. Despite these challenges, the Toro-Flow’s compact nature made it an attractive option for retrofitting in medium-duty applications.

The D and DH637 V8 Toro-Flows shared the V6 architecture. At 195 and 220 hp respectively, they compared to the bigger V8-265 Cummins of the era (785 ci, 265 hp @ 2,600) and the Caterpillar 1160 V8 was nearly the same displacement and output as the DH637 and, like the Cummins, was seen in the upper end of the medium-duty range. Strangely, both the Cat and the Cummins V8s also shared a somewhat tarnished reputation.

Technical Features

The “Toro-Flow” name was derived from the engine’s toroidal combustion chamber action, designed to induce a swirl to better mix the air and fuel. The Toro-Flow engines were all narrow 60-degree V-type engines and could be built with both right- and left-hand rotation. Both the V6 and V8 Toro-Flows used balance shafts. All the Toro-Flows were over-square, with the D351 having a bore of 4.56 inches and a stroke of 3.56 inches. All the other engines shared a 5.125-inch bore and 3.86-inch stroke.

The injection system came from American Bosch in the form of the PSJ rotary pump. That’s not one many people remember but it was used on a few engines in that era and is similar to the better-known PSB. It fed Bosch injectors that popped at 3,000 psi. Max full-load rpm was 3,200 for the V6 engines, 2,600 rpm for the D637, and 2,800 for the DH637.

Market Performance and Reliability

There isn’t a whole lot to dislike here, at least on paper: four-bolt mains, a chrome-nickel alloy block, and six bolts per cylinder to tie the head down. With a 950-pound long block assembly weight (D478, the D351 was 10 pounds less), it seems like there was plenty of beef to work with.

However, the Toro-Flow engines are known for two main problems: the American Bosch PSJ injection pump and head gasket failures. The word from back in the day was that regular head re-torquing eliminated most problems relating to head gaskets. The reputed PSJ pump issues are not clear. Various failures are also attributed to continuous hard use and high revving. Overall, Toro-Flows did better in the lighter duty applications than they did in the higher GVW trucks. They fared better in marine applications because those were mostly in pleasure craft. In either case, many parts are incredibly difficult to find, although there seems to be no shortage of remaining engines.

Conclusion

Ultimately, while the Toro-Flow had its shortcomings, it was a practical choice for certain medium-duty applications. It offered a compact design and ease of retrofit, making it a feasible alternative during a period when diesel engines struggled to gain widespread acceptance. Despite its notorious reputation, the Toro-Flow held its ground among its peers, particularly when cost and packaging efficiency were major considerations.

 

How did the Toro-Flow fit into the medium-duty market compared to other options?

The Toro-Flow was considered a practical choice in the medium-duty market due to its compact size and ease of installation. While not the most powerful or advanced, it offered a balance of cost-effectiveness and utility that made it a viable option against more cumbersome and costly alternatives.

 

What were the historical market perceptions of diesel engines during the development of the Toro-Flow?

During the development of the Toro-Flow, the market was just beginning to recognize the potential of diesel engines in terms of reliability and longevity. However, the prevailing sentiment was still cautious, as diesel engines had not yet fully proven themselves to surpass gasoline engines in these aspects.

 

What was the reliability perception of contemporary diesel engines?

Contemporary diesel engines, including options like the Cat 1160 and V8-265 Cummins, often had mixed reliability records. While some engines offered better performance, their higher costs and packaging difficulties, alongside reliability concerns, were significant drawbacks in the medium-duty segment.

 

How did the Toro-Flow compare in terms of cost and packaging?

The Toro-Flow was engineered to be a cost-effective choice, using similar tooling to GMC’s gas engines, which helped keep production expenses low. Its compact design made it easy to install in medium-duty vehicles, unlike other diesel engines of the time that were more expensive and challenging to fit.

 

Why were diesel engines a tough sell in the medium-duty market during the era?

Diesel engines faced several challenges in the medium-duty market of the late ’50s and early ’60s. Buyers were hesitant due to issues like difficult cold starts, limited power, scarcity of fueling stations, and higher initial costs. These factors made diesel engines less attractive compared to reliable and well-established gasoline engines.

 

How did the market’s perception of diesel engines affect the acceptance of the Toro-Flow?

The Toro-Flow’s bad rap was rooted in reality but also needs to be viewed in context. They were some of the first diesels designed and built specifically for the medium-duty truck market of the ’60s, which at the time was a market still dominated by very well-proven gasoline engines. Strange as it sounds, that market was skeptical of diesels and not 100-percent ready for the change to diesel.

During the late ’50s and early ’60s, the medium-duty market was understandably hesitant. Gas engines were a known entity, offering reliability and ease in urban environments. In contrast, diesel engines were still overcoming several hurdles:

  • Cranky Cold Starts: Diesel engines of the era often struggled to start in cold weather, causing frustration for users.
  • Low Power Output: This was a significant drawback, as the power levels didn’t meet the demands compared to gasoline counterparts.
  • Limited Infrastructure: A shortage of diesel fueling stations made it inconvenient for users.
  • Lack of Expertise: Mechanics were generally more familiar with gas engines, leaving diesel owners with fewer options for repairs.
  • High Initial Costs: The buy-in cost for diesel engines was steep, discouraging potential buyers.

Despite these challenges, diesel engines promised better fuel economy. However, this advantage was frequently overshadowed by their drawbacks. Over time, diesel engines began to match and even surpass gasoline engines in reliability and longevity. Yet, the market’s perception lagged behind these improvements, making it a difficult transition for the Toro-Flow to gain widespread acceptance.

 

How did users modify or maintain the Toro-Flow engines to improve their performance?

The word from back in the day was that regular head re-torquing eliminated most problems relating to head gaskets. Once this maintenance step was incorporated, many users found a significant improvement in engine reliability. In addition to this, adjusting the RPM was another key factor. Setting engines back to 2800 RPM from an initial 3200 RPM not only enhanced their lifespan but also improved overall performance.

Users learned that these engines weren’t suited for overly heavy trucks and performed best in lighter applications, such as water tankers. This strategic application choice prevented the engines from being lugged too hard, which was a common issue that affected their reputation.

Another crucial maintenance tip was to keep an eye on the oil pump drive gear. It was essential to regularly inspect this component, as it drove off the back of the cam like a gas engine and had a tendency to strip out. Regular checks—at least once a year—helped prevent catastrophic engine failure.

By combining these maintenance practices—head re-torquing, RPM adjustment, suitable application, and vigilant gear inspection—users managed to extend the life and enhance the performance of these engines significantly.

 

What was the user experience with these engines over the long term?

A fleet owner operated these engines successfully for about 20 years, indicating they could be reliable with proper care and maintenance.

 

What specific component required regular maintenance to prevent engine failure?

The oil pump drive gear needed regular inspection because it could wear out and lead to engine failure if neglected.

 

What types of applications were suitable or unsuitable for the engines?

The engines were not ideal for heavy trucks as they did not perform well under heavy loads, but they were effective in lighter vehicles like water tankers.

 

What RPM adjustments were necessary for better engine performance?

Lowering the RPM from 3200 to 2800 helped improve the engine’s durability and performance.

 

What were some of the cost-saving measures in the production of the Toro-Flow engines?

The development process for a four-stroke, low-cost diesel began in 1953 and was eventually synchronized with the development of a new 60-degree V6 gasoline engine to be introduced for 1960. This is not to say the diesels would be “converted gas engines.” They weren’t. It’s more accurate to say the gas and diesel V6s were concurrent developments to be built with similar architecture and on similar tooling. There was very little actual parts changeover.

The strategic intent behind this engineering effort was to create a cost-efficient, medium-duty diesel that would fill a gap in the market. At that time, diesel engines were just starting to gain attention from buyers interested in fuel efficiency and lower operational costs. By aligning the diesel engine’s development with that of the V6 gasoline engines, the production process benefited from shared tooling, significantly reducing manufacturing costs.

Moreover, the approach allowed for streamlined production without the need for extensive new infrastructure investments. This design philosophy not only made the diesel engine affordable but also positioned it as a competitive alternative to existing options that were neither economical nor quiet.

In summary, the cost-saving measures were embedded in the engine’s very design and production strategy—leveraging shared architecture and tooling, and aligning with market trends to offer a compelling, budget-conscious product.

 

What were the development and production strategies for cost savings?

By utilizing the same tooling as the V6 gas engines, the Toro-Flow’s production was made more economical, which contributed to its low-cost positioning.

 

Was the Toro-Flow a conversion of an existing engine?

The Toro-Flow was not a conversion of the V6 gas engines but was instead designed alongside them, ensuring it was a distinct product built on similar production lines for efficiency.

 

Why was the timing of the Toro-Flow’s introduction significant?

The engine was launched during a period when diesel engines were beginning to attract interest from consumers in its target market, making its introduction timely and potentially impactful.

 

How did the Toro-Flow compare to existing diesel options at the time?

Unlike GM’s existing two-stroke diesels, which were costly, less economical, and noisy, the Toro-Flow aimed to improve on these aspects, offering a quieter and more budget-friendly alternative.

 

What was the intended market position of the Toro-Flow engine?

The Toro-Flow was designed to be an affordable and fuel-efficient option for medium-duty diesel applications, filling a gap in the market that hadn’t been fully addressed.

 

What was the designation of the rare DH478 turbo road engines used in buses?

The available books don’t show a turbocharged Toro-Flow V8 in trucks, though some unconfirmed sources claim they existed. The Toro-Flow became a relatively popular marine diesel in pleasure craft due to its low cost. Crusader Marine, American Marine, Barr Marine Products, and Daytona Marine offered converted V6 and V8 Toro-Flows. There were twin-turbocharged marine versions that never saw use on the road. A marine DHT478 cranked out 220 hp and the turbocharged DHT637 V8 made 300 hp.

A turbocharged DH478 V6 made the road in the late ’60s GMC bus lines, but finding one is rare. The designation of these rare DH478 turbo road engines used in buses has sparked some debate. While “DHT478” appears in some sources, it’s important to note that this isn’t confirmed by primary sources. This uncertainty adds to the intrigue and rarity surrounding these engines.

Both the on-road and marine versions of the Toro-Flow engines highlight a fascinating chapter in automotive history, underscoring the versatility and adaptability of these power plants across different industries.

 

Is there any confirmation of the designation from primary sources?

No, the designation “DHT478” was not confirmed by primary sources.

 

What is the designation of the rare DH478 turbo road engines used in buses?

The designation might be “DHT478,” though this information lacks confirmation from primary sources.

 

What were some unofficial names and perceptions of the Toro-Flow engines?

The Toro-Flow engines were all narrow 60-degree V-type engines and could be built with both right- and left-hand rotation. Both the V6 and V8 Toro-Flows used balance shafts. All the Toro-Flows were over-square, with the D351 having a bore of 4.56 inches and a stroke of 3.56 inches. All the other engines shared a 5.125-inch bore and 3.86-inch stroke.

The injection system came from American Bosch in the form of the PSJ rotary pump. That’s not one many people remember but it was used on a few engines in that era and is similar to the better-known PSB. It fed Bosch injectors that popped at 3,000 psi. Max full-load rpm was 3,200 for the V6 engines, 2,600 rpm for the D637, and 2,800 for the DH637.

There isn’t a whole lot to dislike here, at least on paper: four-bolt mains, a chrome-nickel alloy block and six bolts per cylinder to tie the head down. With a 950-pound long block assembly weight (D478, the D351 was 10 pounds less), it seems like there was plenty of beef to work with.

Despite these promising specifications, the Toro-Flow engines earned a series of unflattering nicknames, reflecting the mixed perceptions among users. Terms like “Toilet-Flow,” “Trouble-Flow,” “Turdo-Flow,” and “Toro-Flush” were coined by those who encountered frequent mechanical issues. The unofficial moniker “Terrible Flow” further encapsulated the sentiment that these engines were fraught with problems.

The Toro-Flow has a rather notorious reputation and is known for two main problems: the American Bosch PSJ injection pump and head gasket failures. The word from back in the day was that regular head re-torquing eliminated most problems relating to head gaskets. The reputed PSJ pump issues are not clear. Various failures are also attributed to continuous hard use and high revving.

Overall, Toro-Flows did better in the lighter duty applications than they did in the higher GVW trucks. They fared better in marine applications because those were mostly in pleasure craft. In either case, many parts are incredibly difficult to find, although there seems to be no shortage of remaining engines.

These engines, while innovative in some respects, clearly left a divisive legacy, remembered as much for their engineering quirks as for their colorful nicknames.

 

What community or group holds these perceptions?

The Detroit Diesel Yahoo group is mentioned as a community that holds these negative perceptions of the Toro-Flow engines.

 

Why might certain communities have had negative perceptions of these engines?

The negative perceptions likely stemmed from the engines being problematic and not meeting expectations, which is reflected in the alternative names given to them.

 

What are the general perceptions or reputations of the Toro-Flow engines among users or communities familiar with them?

These engines were largely perceived as unsuccessful and problematic, leading to the development of various negative monikers.

 

What are some of the unofficial or colloquial names given to the Toro-Flow engines?

The Toro-Flow engines were humorously referred to with names like “Toilet-Flow,” “Trouble-Flow,” “Turdo-Flow,” “Toro-Flush,” and “Terrible Flow,” reflecting a less-than-stellar reputation.

 

Are performance parts available for the GMC 478 V6?

Yes, performance parts for the GMC 478 V6 are available, though they can be somewhat limited.

Options to Consider:
  • Direct Availability: A handful of specialized vendors offer performance upgrades specifically tailored for the GMC 478 V6, though these parts are relatively rare.
  • Third-Party Manufacturers: You can find aftermarket performance parts from manufacturers who design components compatible with this engine. This includes options such as high-performance air filters, enhanced exhaust systems, and ignition upgrades.
  • Customized Solutions: Some enthusiasts and shops may offer custom performance solutions. This involves modifications that enhance the engine’s power and efficiency tailored to your vehicle’s specific needs.

If you are looking to boost your GMC 478 V6’s performance, exploring both aftermarket and custom options could provide the enhancements you seek. Always ensure compatibility and consult with a professional before making modifications.

 

What specific GMC 478 V6 parts and accessories are available for purchase?

Explore GMC 478 V6 Parts and Accessories Available for Purchase

For those looking to maintain or enhance their GMC 478 V6, a wide array of parts and accessories are available to meet your needs. Whether you’re in the market for essential engine components or restoration items, here’s a comprehensive overview of what’s on offer:

Engine Components and Maintenance
  1. Main Bearings & Rod Bearings: Ensure smooth engine operation with main bearings and rod bearings specifically designed for the GMC V6 engine series. Options include different bearing sizes to fit your engine’s requirements.
  2. Water Pumps: New and rebuilt water pumps are available for keeping your engine cool. These are suitable for a range of V6 engines including the 305, 351, and beyond.
  3. Oil Pumps: Maintain optimal oil circulation with a selection of oil pumps, including those with hydraulic governors for enhanced engine performance.
  4. Carburetor Rebuild Kits and Components: Keep your carburetor in top shape with kits designed to suit the Stromberg models, ensuring your engine performs at its best.
  5. Exhaust and Gasket Solutions: Prevent leaks and maintain integrity with valve cover gaskets and complete gasket sets for the 478 V6 engine.
Electrical and Cooling Systems
  • Starter Solenoids: High-quality starter solenoids available for various GMC trucks and industrial applications, ensuring reliable engine startups.
  • Radiators and Cooling Kits: Efficient engine cooling with aluminum radiator and A/C condenser cooling kits, specifically tailored for the GMC V6.
Specialized Performance and Restoration Parts
  • Alternator Brackets: Upgrade or replace your alternator brackets to ensure secure mounting and consistent power supply.
  • Valve Covers and PCV Valves: Keep your engine sealed and perform with valve covers and PCV valve systems made for the GMC V6.
Additional Accessories
  • Intake Valves: Get intake valve sets that cater to both gas and diesel engines, designed to fit the 478 models from the mid-1960s to mid-1970s.
  • Engine Timing and Camshaft Gears: Enhance engine performance and reliability with precision timing gears.
Essential Gear and Add-ons
  • Fuel Pumps: High-performance fuel pumps to match the demands of the GMC V6 engines, ensuring consistent fuel delivery.
  • Harmonic Balancer Lock Rings: Keep your engine running smoothly with harmonic balancer lock rings, vital for reducing engine vibrations.

This selection of components and accessories ensures that your GMC 478 V6 will continue to perform reliably, whether on the road or in challenging industrial applications.

 

What are the price ranges for GMC 478 V6 parts and accessories?

Price Range for GMC 478 V6 Parts and Accessories

If you’re on the hunt for GMC 478 V6 parts, here’s a comprehensive breakdown of what you can expect to spend. This guide highlights various components, ensuring you’re well-prepared before making a purchase.

Alternators and Engine Parts
  • Alternators: These are priced around $85, and they are compatible with several Chevy and GMC models spanning from 1987 to 1995.
  • Main Bearings: A set of main bearings for these engines typically ranges from $170to $200, ensuring your engine runs smoothly.
Solenoids and Pumps
  • Starter Solenoids: Solenoids are essential for starting the vehicle, and you can find them generally priced at $27. They are compatible with various medium-duty trucks and lift trucks.
  • Fuel Pumps: Expect to pay approximately $65for a reliable fuel pump that fits a range of models, including the 305 and 478 V series.
Gaskets, Seals, and Kits
  • Valve Cover Gaskets: These are relatively affordable, coming in at around $22, ensuring your engine remains sealed and leak-free.
  • Rear Main Seals: These critical components are priced at $85and are designed to prevent oil leaks in both V6 and V12 engines.
  • Carburetor Rebuild Kits: If you’re looking to refresh your carburetor, these kits are available from $51to $60.
Exhaust and PVC Components
  • Exhaust Manifold Bolt Locks: For a low cost of around $5, these ensure your manifold is securely fastened.
  • PVC Valves: Sets of genuine PVC valves range from $31to $35, keeping your engine’s emissions in check.
Additional Components
  • Intake Valve Sets: Diesel Toro Flow intake valves for the 478 V6 are priced around $203.
  • Water Pump Kits: Necessary for effective cooling, these kits are available for $110.
  • Carburetors: A new carburetor for your GMC V6 478 model can run you about $500.

Whether you’re performing standard maintenance or resurfacing an older model, this price guide should help you budget for the necessary parts and accessories to keep your vehicle running smoothly.

 

What are the brand type categories for GMC 478 V6 parts?

Brand Type Categories for GMC 478 V6 Parts

When looking for GMC 478 V6 parts, you’ll encounter a variety of brand types that cater to different needs and preferences. Here are the main categories:

  1. Original Equipment Manufacturer (OEM)
    These parts are produced by the original manufacturer, guaranteeing a perfect fit and compatibility. They’re ideal if you want to maintain authenticity and high quality.
  2. Aftermarket Branded
    Manufactured by third-party companies, these parts offer excellent alternatives and often come with enhancements. They provide a balance between quality and price, appealing to those seeking value without compromising too much on performance.
  3. Private Label
    Produced by manufacturers for retailers, these parts are branded under the retailer’s name. They can be a cost-effective choice, though quality can vary, so it’s essential to research before purchasing.
  4. Unbranded
    These parts do not carry a well-known brand name and are typically the most budget-friendly. They are suitable for those looking to save money, but it’s crucial to check reviews or conduct tests to ensure reliability.
  5. Not Specified
    This category includes parts with unspecified brand information. They might be a gamble in terms of quality and compatibility, so additional caution is advised when considering these options.

Understanding these categories helps in making an informed decision based on your specific needs and budget.

 

What engines were considered replacements for the 637 V8 engine, and were they successful?

When discussing potential replacements for the 637 V8 engine, it’s important to note that several engines attempted to step into this role. Among these were the DT478 V6 and the 366 & 427 engines.

However, it’s crucial to clarify that these engines never fully replaced the 637, which remained prominent within the 9500 series. In particular, the 427 engine saw its most significant application around 1975, stepping in to replace the 432 and 478 V6 gas engines.

Despite these efforts, none of the engines truly succeeded in taking over the 637’s position entirely, as its unique attributes kept it relevant within its specific applications.

 

How accurate is the information about the 637 V8 engine regarding its carburetor usage?

Examining the Accuracy of Carburetor Information for the 637 V8 Engine

When discussing the 637 V8 engine, there’s been some debate about the accuracy of its carburetor usage details. Let’s break it down to see if the claims hold water.

Key Points:
  1. WW Carb Misconception: It’s mentioned that the 637 V8 supposedly used the “WW” carburetor. However, several experts clarify that a “WW” carb would not suffice for this engine. The reason? It wouldn’t provide the necessary fuel, thus limiting the engine’s ability to idle effectively.
  2. Correct Carburetor: The correct model for the 637 is the “WWC” carburetor. This model was used across other engines like the 401 and 478, indicating a higher capacity suitable for larger engines.
  3. Common Confusions: Some discussions mistakenly refer to the 637 being replaced by other engine models in various vehicle series. Yet, the historical application details prove otherwise. For example, it never shared space with the 366 or 427 in the same series of vehicles, ensuring clarity on its distinct applications.
  4. Turbo Version: It’s relevant to understand that the turbo version of engines that some misidentify with the 637 is actually another model—the DT478 V6.
  5. Personal Insights: Community discussions emphasize personal experiences, often reflecting on model modifications and real-world vehicle upkeep. Such anecdotes, although enlightening, should be weighed against verified specifications.

In summary, the widely circulated information about the 637 V8’s use of a “WW” carburetor lacks accuracy. The “WWC” carburetor is historically and technically correct for this engine, providing the necessary fuel flow and performance. Always ensure to cross-reference technical specifications and documented historical applications when verifying engine details.

 

What are the differences between the “WW” and “WWC” carburetors?

Understanding the Discrepancies: “WWC” vs. “WW” Carburetors

When discussing carburetors, particularly the “WWC” and “WW” models, it’s essential to highlight their differences and applications.

“WWC” Carburetor
  • Usage on Engines: The “WWC” carburetor is commonly found on larger engines, specifically the 401 and 478 models. This design is also utilized in the 351E and M engines, with the M variant featuring oil pressure governing.
  • Design Intent: With its robust build, the “WWC” serves more demanding tasks, accommodating the significant power output of these larger engines.
“WW” Carburetor
  • Common Applications: In contrast, the “WW” carburetor is characterized by its smaller cfm (cubic feet per minute) rating. This model is versatile and has been employed by various automotive divisions, including notable names in the industry.
  • Performance Scope: Due to its smaller capacity, the “WW” carburetor is typically reserved for less demanding engines, offering a perfect balance of performance and efficiency.
Key Differences
  1. Capacity: The “WWC” has a larger cfm capacity compared to the “WW,” making it suitable for high-output engines.
  2. Engine Compatibility: “WWC” is designed for heavy-duty engines like the 401 and 478, whereas “WW” fits smaller, varied applications across automotive manufacturers.
  3. Construction and Purpose: While the “WW” may focus on efficiency in smaller engines, the “WWC” emphasis lies in its durability and ability to handle larger power demands.

This concise breakdown should clarify the primary differences, providing better insight into their unique functions and how they support various engine types.

 

What is the correct designation for the carburetor used on the 637 V8 engine?

Correct Designation for the Carburetor on the 637 V8

If you’re trying to find the correct designation for the carburetor used on the 637 V8 engine, you’ll need to look for the “WWC” model. This particular carburetor isn’t exclusive to the 637 V8; it also appears on other engines like the 401 and 478 models. Additionally, the 351E and M engines utilize this design, with the “M” variant being oil pressure governed.

It’s important not to confuse this with the “WW” carburetor, which is different—typically smaller in cubic feet per minute (cfm)—and was used by various GM and Mopar divisions.

I hope this clarifies the carburetor designation you’re investigating.

 

What is the 637 V8 engine and what are its characteristics?

The 637 V8 engine, a notable powerhouse from its era, was renowned for its robust performance in heavy-duty applications. This engine’s unique characteristics included its use in the 9500 series trucks, where its reliability and capacity were highly regarded. While some discussions may have arisen regarding its carburetor specifications, it’s crucial to note that the correct carb designation is “WWC,” which was consistent across the 401 and 478 engines as well.

Owners of these engines often recall their experiences with admiration, sharing stories of driving vehicles like the ’71 GMC 9500 Flatbed Dump, which was equipped with the 637 V8. The engine was known for its strong torque, making it a favorite among drivers handling heavy loads. Yet, it was eventually replaced by more modern diesel engines in certain series, reflecting the industry’s evolving needs.

The injection system came from American Bosch in the form of the PSJ rotary pump. That’s not one many people remember, but it was used on a few engines in that era and is similar to the better-known PSB. It fed Bosch injectors that popped at 3,000 psi. Max full-load rpm was 3,200 for the V6 engines, 2,600 rpm for the D637, and 2,800 for the DH637.

This engine’s legacy lives on through the enthusiasts and collectors who continue to appreciate its engineering. Conversations around the 637 V8 often highlight its role in a transformative time for truck engines, marking it as a significant chapter in automotive history.

 

What are some vehicles and configurations that have used the 637 V8 or similar engines?

The available books don’t show a turbocharged Toro-Flow V8 in trucks, though some unconfirmed sources claim they existed. The Toro-Flow became a relatively popular marine diesel in pleasure craft due to its low cost. Crusader Marine, American Marine, Barr Marine Products, and Daytona Marine offered converted V6 and V8 Toro-Flows. There were twin-turbocharged marine versions that never saw use on the road. A marine DHT478 cranked out 220 hp and the turbocharged DHT637 V8 made 300 hp.

However, when it comes to land vehicles, the 637 V8 had its own share of applications. Many enthusiasts recall the engine powering robust trucks throughout the ’60s and ’70s. Some notable mentions include:

  • ’60 GMC 2500 Dump: With a 305 V-6, this truck was a workhorse for its time.
  • ’62 GMC 4000 Flatbed: Also featuring a 305 V-6, it was favored for its versatility.
  • ’62 GMC 6500 Flatbed Dump: This model was equipped with a 478 V-6, offering enhanced power for heavier loads.
  • ’67 GMC 7500 Box: Powered by a 6V-53 Detroit, it was known for its durability.
  • ’71 GMC 9500 Flatbed Dump: This is where the 637 V-8 truly shined, providing the necessary power for demanding tasks.

The 637 V8 was especially noted in the ’71 GMC 9500, where its capabilities were fully utilized in a flatbed dump configuration. This engine’s application in trucks, although less documented than its marine counterparts, played a significant role in heavy-duty trucking during its era.

 

What is the personal experience of someone who has driven these vehicles?

A person shared their personal experience of driving a ’71 JE 9500 with the 637 V8 for around two and a half years, highlighting the vehicle’s characteristics and their appreciation for discussions about these trucks.

 

What are the engine configurations in these vehicles?

Various GMC trucks had different engine configurations, such as the 305 V-6 in the ’60 GMC 2500 Dump and the 6V-53 Detroit in the ’67 GMC 7500 Box.

 

Which specific land vehicles used the 637 V8 engine?

The 637 V8 engine was used in the ’71 GMC 9500 Flatbed Dump, among other models.

 

What information is available about drive trains and transmissions compatible with GMC V6 engines?

Compatible Drive Trains and Transmissions for GMC V6 Engines

When exploring drive train and transmission options that pair with GMC’s V6 engines, you’ll find a rich variety catering to both light and heavy-duty needs. Throughout the production run—from the early 1960s up to the mid-1970s—these V6s were mated to a broad selection of manual and automatic transmissions. Options included 3-, 4-, and even 5-speed manual gearboxes, often sourced from stalwarts like Spicer, New Process, Clark, and Borg-Warner. The rugged Spicer 5831 auxiliary transmission also made appearances behind larger V6 and V12 powerplants, helping spread those hefty torque figures across more gears for specialized applications.

On the rear end, data is available for a wide span of drive axles—covering everything from single-speed units in lighter trucks up to two-speed axles designed for heavier hauling. GMC’s engineers paid close attention to gear ratios, ensuring compatibility with both on-road and vocational needs, whether you were spec’ing out a dump truck, a school bus, or something a little more exotic.

For those seeking to boost performance, a market grew around axle upgrades and performance transmission swaps, often using heavy-duty clutch assemblies and customized mounts to handle the V6’s broad shoulders. Managing the power flow from engine to pavement became an essential part of the GMC ownership equation, and fortunately, parts cross-over potential with other period Chevrolet and commercial truck models opened doors for enthusiasts keeping these classics on the road.

 

What kind of transmission options are compatible with the 478 V6 engine?

Transmission Compatibility

The 478 V6 came factory-equipped with a standard round truck flywheel housing, making it compatible with a wide range of transmissions. Typical options included 13-speed manual gearboxes, which appealed to those needing a broad range of ratios for heavy hauling duties. For those who preferred a more relaxed drive, Allison automatic transmissions were also a popular match. This versatility allowed the 478 V6 to slot into both demanding work applications and smoother, urban environments with equal ease.

 

What are the specifications (horsepower, torque, bore, stroke, displacement, compression) of the 478 cubic inch V6 engine?

The Toro-Flow engines were all narrow 60-degree V-type engines and could be built with both right- and left-hand rotation. Both the V6 and V8 Toro-Flows used balance shafts. All the Toro-Flows were over-square, with the D351 having a bore of 4.56 inches and a stroke of 3.56 inches. All the other engines shared a 5.125-inch bore and 3.86-inch stroke.

Taking the 478 V6 as an example, it had a displacement of 477.7 cubic inches (7.8L) and a compression ratio of 7.50 to 1. It produced 235 gross horsepower at 3,200 rpm (206 net horsepower at 3,200 rpm), with gross torque rated at 440 lb-ft at 1,400 rpm (400 lb-ft net at 1,400 rpm). These numbers put it firmly in the heavyweight class of medium-duty engines of its day.

The injection system came from American Bosch in the form of the PSJ rotary pump. That’s not one many people remember but it was used on a few engines in that era and is similar to the better-known PSB. It fed Bosch injectors that popped at 3,000 psi. Max full-load rpm was 3,200 for the V6 engines, 2,600 rpm for the D637, and 2,800 for the DH637.

 

What other engine models are related to the 478 V6, such as the 351 V6, 401 Magnum V6, and Twin-Six V12?

If you’re trying to find the correct designation for the carburetor used on the 637 V8 engine, you’ll need to look for the “WWC” model. This particular carburetor isn’t exclusive to the 637 V8; it also appears on other engines like the 401 and 478 models. Additionally, the 351E and M engines utilize this design, with the “M” variant being oil pressure governed.

For those digging into engine specs or swapping parts between GMC’s larger powerplants from the 1960s and early ’70s, here’s a quick rundown to keep your research organized:

  • Carburetor Data:The “WWC” carburetor shows up across a range of GMC big block V6 and V8 engines, including the 351, 401, 478, and 637.
  • Engine Coverage:While the 351E and 351M use the WWC, remember that the “M” version features oil-pressure governance—a notable distinction for anyone tuning or restoring these engines.
  • Transmission and Drive Data:If you’re working on a drivetrain overhaul, cross-checking the transmission and drive axle data for these engines is essential. The Spicer 5831 auxiliary transmission, for instance, is often paired with the larger engines in heavy-duty applications.
  • Performance Upgrades:There are performance options available for the V6 and V8 lineup, so if you’re aiming for more power or reliability, a bit of digging into compatible upgrades is worthwhile.
  • Diesel Variants:Don’t overlook the Toro-Flow diesels and their corresponding carburetor and transmission data—these show up in heavy-duty and industrial models and might share some parts with their gasoline counterparts.

Whether you’re hunting for original part numbers, tracking down known-good replacements, or piecing together the right combination of engine and drivetrain components, these cross-references can help streamline the process.

 

What about drivetrain and auxiliary components related to these engines?

GMC trucks equipped with these engines were often paired with specific transmissions, auxiliary gearboxes like the Spicer 5831, and robust drive axles, all engineered to handle the demands of heavy-duty service. Detailed technical information on these components is available in period-correct GMC documentation.

 

Are there unique features or common myths associated with these engines?

The GMC engines from this era are notable for features like their distinctive plaid valve covers. In addition, the Twin-Six V12 has inspired several myths and stories, both about its engineering and its applications, which are explored in various historical articles and enthusiasts’ discussions.

 

Where can I find technical data or performance information about these engines?

Technical specifications, performance upgrades, and data on transmissions and drive axles for GMC’s V6 and V12 engines from the 1960s and 1970s can be found in dedicated reference materials and data pages published by enthusiasts and restorers.

 

What other types of engines are associated with GMC during this period?

Besides the V6 and V12 engines, GMC also produced inline 6-cylinder engines and Toro-Flow diesel engines during the same time frame, broadening the range of powerplants available for their vehicles.

 

Is there a V12 related to the GMC V6 engines?

Yes, GMC developed the Twin-Six V12 engine, which was essentially created by combining two of their V6 engines. This massive V12 was used in specific heavy-duty applications and stands out as a unique offering in GMC’s engine lineup from that era.

 

What are the main variants of the GMC V6 engine family?

The GMC V6 engine family includes several notable variants such as the 351 V6, 401 Magnum V6, and 478 V6. Each of these engines was produced during the 1960s and early 1970s, offering different displacements and power outputs to suit various truck applications.

 

How did the horsepower and torque ratings of the 478 V6 engines change during their production run?

The Toro-Flow diesels debuted in 1964 in two displacements, 351 ci (the D351, 130 hp) and 478 ci (D478, 150 hp). A high-output model was also offered, the DH478, cranking out 170 hp. All ratings refer to the first year each engine was used—many of these engines saw increases in both horsepower and torque as their production run continued.

 

Are the horsepower and torque ratings listed for the engines specific to the first year of production or do they reflect the entire run?

The ratings provided correspond specifically to the engines’ first year in use, not their entire production span.

 

Did the horsepower and torque ratings of these engines change during their production run?

Yes, throughout their production, many of these engines received increases in both horsepower and torque.

 

How does the 478 V6 engine compare to other big block V6 engines in terms of size and output?

The D and DH637 V8 Toro-Flows shared the V6 architecture. At 195 and 220 hp respectively, they compared to the bigger V8-265 Cummins of the era (785 ci, 265 hp @ 2,600) and the Caterpillar 1160 V8 was nearly the same displacement and output as the DH637 and, like the Cummins, was seen in the upper end of the medium-duty range. Strangely, both the Cat and the Cummins V8s also shared a somewhat tarnished reputation.

Speaking of big V6s, the 478 cid V6 stands out as the largest of its breed. This behemoth, sometimes found repurposed from agricultural duty—say, running irrigation pumps on a Texas farm—was designed to run on natural gas and typically ended up powering the 6500 series and larger trucks. With 235 horsepower at 3,200 rpm and a formidable 440 ft. Lbs. Of torque at just 1,400 rpm, the 478 was more than capable in its stock applications, and ambitious tinkerers have even eyed it for pickups and one-tons. While not as common as the V8s in over-the-road haulers, its brute strength and agricultural roots made it a notable cousin in the family of big-block workhorses.

 

What is the completeness and current condition of a specific 478 V6 engine?

At least one example of the 478 V6 is nearly fully assembled and currently mounted on a display stand.

 

Was the 478 V6 used outside of trucks?

Yes, the 478 V6 was also utilized as a stationary pump engine and could be configured to operate on natural gas, such as those found on Texas farms.

 

What vehicles used the 478 V6 engine?

This engine was originally fitted in GMC’s heavy-duty trucks, specifically the 6500 series and larger models, but could also be adapted for pickups or one-ton trucks.

 

What are the size (displacement) and output specifications of the 478 V6?

The 478 V6 produced 235 horsepower at 3,200 rpm and delivered 440 foot-pounds of torque at 1,400 rpm.

 

What is the largest V6 engine GMC ever built?

GMC’s largest V6 engine was the 478 cubic inch displacement (cid) model.

 

What are some unique features or uses of the 478 V6 engine (such as running on natural gas or use in pump engines)?

The available books don’t show a turbocharged Toro-Flow V8 in trucks, though some unconfirmed sources claim they existed. The Toro-Flow became a relatively popular marine diesel in pleasure craft due to its low cost. Crusader Marine, American Marine, Barr Marine Products, and Daytona Marine offered converted V6 and V8 Toro-Flows. There were twin-turbocharged marine versions that never saw use on the road. A marine DHT478 cranked out 220 hp and the turbocharged DHT637 V8 made 300 hp.

Of note, the largest V6 ever built by GMC was the 478 cid, which occasionally found its way into some unusual roles. For example, one 478 V6 originally served as a pump engine running on natural gas on a Texas farm, a testament to the engine’s versatility and ruggedness. While the 478 was primarily intended for the bigger GMC 6500 and up, its reputation for durability has led some to suggest it would make an impressive powerhouse for a pickup or one-ton truck—assuming you could handle the sheer size and thirst. Many of these engines, whether destined for farm equipment, trucks, or marine conversions, ended up mounted on stands, admired for their sheer scale and engineering.

 

Is the 478 V6 engine suitable for use in pickups or one-ton trucks?

While not originally intended for smaller vehicles, the 478 V6 is considered a strong candidate for use in pickups or one-ton trucks due to its robust design.

 

In which original vehicles was the 478 V6 installed from the factory?

The 478 V6 was originally fitted in GMC 6500 series trucks and larger models as a standard offering.

 

Are there examples of the 478 V6 being used on farms or in agricultural settings?

There are documented cases of the 478 V6 being employed on farms, including installations sourced from Texas agricultural operations.

 

Was the 478 V6 used as a stationary or pump engine?

The 478 V6 saw use as a stationary pump engine, separate from its roles in vehicles or marine settings.

 

Was the GMC 478 V6 ever set up to run on natural gas?

Yes, the GMC 478 V6 was configured to operate on natural gas, as evidenced by examples used in stationary applications.

 

In which vehicles was the 478 V6 engine originally used?

’62 GMC 6500 Flatbed Dump: This model was equipped with a 478 V-6, offering enhanced power for heavier loads. Introduced in 1962 specifically for the 6500 series trucks, the 478 V-6 stood out as a robust engine option, making these trucks especially capable for demanding work. While originally found in the larger GMCs, this powerplant would make a great fit in a pickup or one-ton if you’re after serious hauling muscle.

 

Was the 478 V6 intended as original equipment or as an aftermarket upgrade?

The 478 V6 was offered as original, stock equipment in these heavy-duty GMC vehicles.

 

For which original vehicle series and size range was the 478 V6 stock equipment?

This engine was factory-installed in the 6500 series GMC trucks and larger models.

 

When was the 478 V6 engine introduced?

The 478 V6 engine made its debut in 1962.

 

What is the difference between the 478 V6 and the 478M V6 engines?

This particular carburetor isn’t exclusive to the 637 V8; it also appears on other engines like the 401 and 478 models. Additionally, the 351E and M engines utilize this design, with the “M” variant being oil pressure governed.

For those keeping track of the V6 family tree, the 478 V6 made its debut in 1962 for the 6500 series trucks, delivering a substantial 235 gross horsepower at 3200 rpm and a hefty 440 lb-ft of gross torque at 1400 rpm (with net figures clocking in slightly lower). The “M” or Magnum series, introduced in 1966, upped the ante with 254 gross horsepower at 3700 rpm and 442 lb-ft of gross torque at 1400 rpm, all while maintaining the same 477.7 cubic inch (7.8L) displacement and a 7.50:1 compression ratio. The shared carburetor design is just one of several common threads tying these engines together, highlighting the modular approach that kept maintenance simple—even if the engines themselves were anything but.

 

In what vehicle was the 478 V6 used?

The 478 V6 was employed in the GMC 6500 series trucks.

 

What does the “M” in 478M V6 stand for?

The “M” designates the Magnum series, indicating an updated version launched in the mid-1960s.

 

What is the historical context and introduction year for these engines?

The 478 V6 made its debut in 1962, while the Magnum version (478M) was introduced in 1966.

 

What are the bore, stroke, displacement, and compression ratio of the 478 V6 and 478M V6?

Both engines share a bore of 5.125 inches and a stroke of 3.86 inches. Displacement is 477.7 cubic inches (7.8 liters), with a compression ratio of 7.5:1.

 

What are the horsepower and torque ratings of the 478 V6 and 478M V6?

The 478 V6 produces 235 gross horsepower (206 net) and delivers 440 lb-ft of gross torque (400 net), while the 478M V6 offers slightly more, with 254 gross horsepower (225 net) and 442 lb-ft of gross torque (410 net). All figures are measured at specific RPMs.

 

What engine data is available for GMC V6 and V12 engines from the 1960s and 1970s?

Various GMC trucks had different engine configurations, such as the 305 V-6 in the ’60 GMC 2500 Dump and the 6V-53 Detroit in the ’67 GMC 7500 Box. GMC’s lineup during this era was nothing if not diverse—engines ranged from the dependable inline sixes to the formidable big block V6s, and even the monstrous Twin-Six V12 for specialized applications. Some models boasted the rugged 351 and 401 Magnum V6s, while others featured the heavy-duty 478 V6 or the Toro-Flow diesels. Transmission and axle options were just as varied, with certain trucks equipped with Spicer auxiliary transmissions and robust drive axles to match. Whether you were after performance upgrades, unique features like plaid valve covers, or simply needed a workhorse for the long haul, GMC offered a configuration to get the job done.

 

Is there information on myths or misconceptions about GMC engines?

Some resources specifically address and clarify common myths and misconceptions, particularly those associated with the Twin-Six V12 engine.

 

Are there historical articles or special applications of these engines?

Historical perspectives are provided, including period articles and documentation of these engines powering specialized equipment, such as irrigation systems.

 

Is there data available about other drivetrain components, such as transmissions and axles, related to these engines?

Yes, there are technical resources devoted to GMC transmissions, drive axles, and auxiliary transmissions like the Spicer 5831, ensuring complete drivetrain coverage for these trucks.

 

Where can I find information about engine part numbers or specific engine models?

Detailed references list known reliable part numbers and cover a range of specific models, including the 351 V6, 401 Magnum V6, and 478 V6, among others.

 

Are there resources for performance upgrades for these engines?

Performance upgrade guides and tips exist for GMC’s V6 lineup, offering advice on boosting power and efficiency for these classic engines.

 

Is there information on rare or unique GMC engines, such as the Twin-Six V12?

Yes, information is available on the GMC Twin-Six V12, including technical data, its applications, and even the myths surrounding this unusual engine. There are also resources discussing its use in specialized roles like irrigation.

 

What types of technical data are available for GMC V6 and V12 engines from the 1960s and 1970s?

There are comprehensive data resources covering specifications, performance enhancements, carburetor details, and diesel variants for GMC V6 and V12 engines from this era. You’ll also find dedicated technical pages for transmissions, drive axles, and auxiliary transmissions related to these powerplants.

 

What is the significance of the Magnum series (M) designation for the 478 V6 engine?

The 351E and M engines utilize this design, with the “M” variant being oil pressure governed. Notably, the “M” stands for the Magnum series engines, which were introduced in 1966.

 

When was the Magnum series introduced?

The Magnum series made its debut in 1966.

 

What does the “M” represent in engine designations?

The “M” refers to the Magnum series of engines.


 

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